This application tutorial delves into the application advantages of the cordierite kiln furniture under the Sunrise brand of Zhengzhou Tianyang Refractory Materials Co., Ltd. in industrial kiln support systems. In the high-temperature environment ranging from 1000ºC to 1300ºC, this product demonstrates remarkable stability and durability during rapid heating and cooling processes, thanks to its low creep rate and excellent thermal shock resistance.
The core technical performance of high-temperature industrial kiln furniture lies in its ability to withstand extreme temperatures. The cordierite kiln furniture from Sunrise uses a unique material formula. Through in - depth research and development, the company has optimized the ratio of various components in the cordierite. For example, by adjusting the content of magnesium oxide, aluminum oxide, and silicon dioxide, the product achieves a low creep rate. Tests show that in a 1200ºC environment, the creep rate of this cordierite kiln furniture is less than 0.5% after continuous use for 100 hours, which is significantly lower than the industry average of 1%.
In terms of structural design, the cordierite kiln furniture is designed with a honeycomb - like internal structure. This structure not only effectively reduces the weight of the kiln furniture but also enhances its thermal shock resistance. In different industrial kiln support systems, such as roller kilns and shuttle kilns, this kiln furniture can be well - adapted. In a ceramic factory using a roller kiln, after replacing the original kiln furniture with Sunrise cordierite kiln furniture, the production efficiency increased by 20% because the fast heating and cooling performance of the new kiln furniture shortens the firing cycle.
The practical value of the cordierite kiln furniture is mainly reflected in improving production efficiency and reducing maintenance costs. In terms of production efficiency, as mentioned above, its excellent thermal performance allows for faster heating and cooling, which directly shortens the production cycle. In terms of maintenance costs, due to its low creep rate and high thermal shock resistance, the service life of the kiln furniture is extended. A glass manufacturing enterprise reported that after using Sunrise cordierite kiln furniture, the replacement frequency of kiln furniture decreased from once every 6 months to once every 12 months, reducing the maintenance cost by 30%.
Let's look at some real - world cases. A refractory materials factory in Shandong province used Sunrise cordierite kiln furniture in its tunnel kiln. After a year of use, it found that the product quality was more stable, and the defective rate decreased from 8% to 3%. Based on different industrial requirements, when selecting kiln furniture, factors such as temperature range, firing cycle, and product type should be considered. For high - temperature and long - cycle firing processes, the Sunrise cordierite kiln furniture with low creep rate is a better choice.
In conclusion, the cordierite kiln furniture from Zhengzhou Tianyang Refractory Materials Co., Ltd. offers significant advantages in high - temperature industrial applications. If you are a technical expert or a procurement manager looking for high - quality kiln furniture, don't miss this opportunity. Click here to learn more about our Sunrise cordierite kiln furniture and start optimizing your industrial kiln support system today!
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