In the high - temperature industrial landscape, the performance of kiln furniture is crucial. Zhengzhou Tianyang Refractory Materials Co., Ltd.'s "Sunrise" brand cordierite kiln furniture has demonstrated outstanding performance in industrial kilns operating between 1000ºC and 1300ºC.
One of the key features of this cordierite kiln furniture is its low creep rate. Creep is a time - dependent deformation that occurs under a constant load at high temperatures. For kiln furniture, a low creep rate means it can maintain its shape and structure over long - term use. Tests have shown that the "Sunrise" cordierite kiln furniture has a creep rate of less than 0.5% after 100 hours at 1200ºC, which is significantly lower than many similar products in the market.
Another remarkable characteristic is its excellent thermal shock resistance. In industrial kilns, the process of rapid heating and cooling is common. This can cause thermal stress in the kiln furniture, leading to cracking and reduced service life. The "Sunrise" cordierite kiln furniture is designed to withstand such harsh conditions. Through advanced material formulation and structural design, it can effectively reduce thermal shock cracking. In practical applications, it has been found that the frequency of cracking due to thermal shock is reduced by up to 70% compared to traditional kiln furniture.
The low creep rate and thermal shock resistance of the "Sunrise" cordierite kiln furniture are based on scientific material selection and structural design. The material formulation uses high - purity cordierite raw materials, which have inherent thermal stability. Additionally, special additives are incorporated to further enhance its performance.
In terms of structural design, the kiln furniture adopts a unique lattice structure. This structure not only provides sufficient support strength but also allows for better heat dissipation and stress relief. As a result, it can better adapt to the temperature changes in the kiln environment.
The application of the "Sunrise" cordierite kiln furniture brings significant benefits to industrial production. Firstly, it improves production efficiency. With a lower failure rate due to cracking and deformation, the kiln can operate continuously for longer periods. For example, in a ceramic production line, the use of this kiln furniture has increased the production output by 20%.
Secondly, it reduces maintenance costs. Since the kiln furniture has a longer service life, the frequency of replacement is reduced. This saves both the cost of purchasing new kiln furniture and the labor cost associated with replacement. In some cases, the maintenance cost has been reduced by up to 40%.
Let's take a glass manufacturing company as an example. Before using the "Sunrise" cordierite kiln furniture, they faced frequent problems with kiln furniture cracking, which affected the quality of the glass products and increased production costs. After switching to the "Sunrise" brand, the production yield increased from 80% to 92%, and the maintenance cost was reduced by 35% within a year.
A table below summarizes the performance data of the "Sunrise" cordierite kiln furniture compared to traditional products:
| Performance Indicator | "Sunrise" Cordierite Kiln Furniture | Traditional Kiln Furniture |
|---|---|---|
| Creep Rate (1200ºC, 100h) | Less than 0.5% | 1 - 2% |
| Thermal Shock Cracking Frequency Reduction | Up to 70% | N/A |
| Production Output Increase | Up to 20% | N/A |
| Maintenance Cost Reduction | Up to 40% | N/A |
When selecting high - temperature industrial kiln furniture, procurement decision - makers and technical teams should consider factors such as creep rate, thermal shock resistance, and cost - effectiveness. The "Sunrise" cordierite kiln furniture offers a comprehensive solution that meets these requirements. It provides both high performance and cost - saving benefits, making it an ideal choice for industrial kilns operating between 1000ºC and 1300ºC.
If you are looking for high - quality kiln furniture that can improve your production efficiency and reduce maintenance costs, don't miss the "Sunrise" cordierite kiln furniture. Click here to learn more and start a cooperation with us!
